Manufacturing & Production Optimization

Manufacturing CMMS for Maximum Uptime

Minimize production downtime and maximize equipment reliability. OpsFlow's preventive maintenance and real-time monitoring keep your manufacturing operations running at peak performance.

Preventive Maintenance
Production Analytics
Parts Inventory
Downtime Reduction
45%
Less Downtime
Reduction in unplanned equipment failures
30%
Lower Parts Cost
Through optimized inventory management
2x
PM Compliance
Preventive maintenance completion rate
25%
Labor Efficiency
Improvement in technician productivity

Manufacturing Maintenance Challenges

Production environments have zero tolerance for equipment failures.

Unplanned Downtime

Equipment failures stop production lines, costing thousands per hour in lost output and rush repairs.

Spare Parts Chaos

Critical parts out of stock when needed, or excess inventory tying up capital. Neither is acceptable.

Aging Equipment

Older machines require more attention but documentation is scattered or lost. Tribal knowledge walks out the door.

Shift Handoffs

Maintenance issues don't respect shift changes. Critical information gets lost between teams.

Safety Compliance

OSHA requirements, lockout/tagout procedures, and safety inspections need proper documentation.

Skilled Labor Shortage

Experienced technicians are hard to find. You need to maximize the efficiency of the team you have.

How OpsFlow Helps Manufacturers

Tools designed for the realities of production maintenance.

Preventive Maintenance

Schedule maintenance based on time, usage, or condition. Catch problems before they cause downtime.

PM schedulingMeter-based triggersChecklist templatesCompletion tracking

Parts Inventory

Track spare parts across locations, set reorder points, and link parts directly to equipment.

Multi-location inventoryAutomatic reorder alertsParts-to-asset linkingUsage history

Equipment Tracking

Complete history for every asset. Maintenance records, parts used, costs, and performance trends.

Asset hierarchiesFull maintenance historyCost trackingDowntime logging

Production Analytics

Track MTBF, MTTR, and maintenance costs. Identify problem equipment and optimize your program.

Downtime analysisCost reportingTrend identificationKPI dashboards

Real Manufacturing Scenarios

See how OpsFlow handles common manufacturing maintenance situations.

Conveyor Belt Failure

Main production line conveyor stops unexpectedly during peak shift.

  1. 1Operator creates emergency work order
  2. 2System shows maintenance history
  3. 3Technician dispatched with notification
  4. 4Parts checked out from inventory
  5. 5Downtime logged for analysis
Minimized production loss

Preventive Maintenance Round

Weekly PM due on 15 CNC machines spread across the facility.

  1. 1PM work orders auto-generated
  2. 2Route optimized for efficiency
  3. 3Checklists include measurements
  4. 4Completion documented with photos
  5. 5Issues create follow-up work orders
Proactive maintenance

Parts Reorder

Critical motor bearings reach minimum stock level.

  1. 1System alerts purchasing at reorder point
  2. 2Purchase request auto-generated
  3. 3Vendor info and pricing pre-filled
  4. 4Parts received and added to inventory
  5. 5Usage history shows consumption trends
Never out of critical parts

Built for Manufacturing Teams

OpsFlow serves everyone in your facility.

Plant Managers

Get real-time visibility into equipment health, maintenance backlog, and costs across your facility.

Maintenance Techs

Clear work orders with all the info you need. Document your work and track parts easily.

Production Teams

Report issues quickly from the floor. Know when equipment will be back online.

Trusted by schools and universities nationwide.

From single campuses to entire districts, facility teams rely on OpsFlow to streamline maintenance operations and keep their schools running smoothly.

    • We went from tracking work orders in spreadsheets to having complete visibility across all 12 campuses. The time savings alone paid for itself in the first month.

      Michael Torres
      Director of Facilities, Lincoln Unified School District
      Michael Torres
    • Our techs went from spending 2 hours a day doing paperwork to closing tickets in real-time from their phones. They can snap photos, update statuses, and log time without ever leaving the job site.

      Jennifer Chen
      Facilities Manager, Riverside High School
      Jennifer Chen
    • OpsFlow helped us implement consistent maintenance standards across our entire district. The approval workflows ensure nothing falls through the cracks, and our board loves the reporting.

      David Martinez
      Assistant Superintendent, Metro Public Schools
      David Martinez
    • We've reduced emergency work orders by 40% since implementing preventive maintenance schedules in OpsFlow. The system makes it easy to stay ahead of issues instead of always reacting.

      Sarah Johnson
      Facilities Director, Oakwood University
      Sarah Johnson
    • We cut our supply costs by 25% in the first year. Real-time inventory across all buildings means we know exactly what we have and get automatic reorder alerts. No more overstocking or emergency hardware store runs.

      Robert Kim
      Maintenance Supervisor, Valley Community College
      Robert Kim
    • We finally have visibility across all 8 of our campuses. I can instantly see which schools have the highest maintenance costs, longest response times, or recurring issues. The data drives our budgeting decisions now.

      Lisa Anderson
      Operations Director, Heritage Academy
      Lisa Anderson

Stop putting out fires. Start preventing them.

Join facilities teams at schools and universities nationwide who've traded paper tickets and emergency repairs for organized, proactive maintenance.

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Getting Started
Features & Integration
Security & Pricing

Ready to streamline your facilities?

Get a personalized demo and see how OpsFlow can transform your maintenance operations.

What you'll get with OpsFlow

Personalized Demo

See OpsFlow in action with workflows tailored to your facilities.

Expert Guidance

Our team will answer your questions and show you best practices.

Quick Implementation

Most teams are up and running within 2 weeks with full support.

No Commitment

Free 30-day trial with no credit card required to get started.

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